System for assembling a high-pressure fluid tube and a fitting element, and fitting obtained by this system

ABSTRACT

The present invention refers to a system for assembling a high-pressure fluid tube on a tubular pin, which is part of a fitting element provided to be used in particular on motorcycles and motor-vehicles, for example for the production of pipes intended for manufacturing braking circuits or other circuits, in which high-pressure oil or other fluids flow. 
     In particular, the invention relates to a system for assembling a high-pressure fluid tube of the kind comprising a first inner layer made of plastic, a second layer made of a steel plait or other suitable material such as fibres or the like, a third coating layer, if any, made, for instance, of plastic material and a bush made of steel, alloy or other material, fitted into an end of the said tube, this tube being fitted on the pin and locked by caulking of the said metallic bush.

FIELD AND BACKGROUND OF THE INVENTION

The present invention refers to a system for assembling a high-pressure fluid tube on a tubular pin, which is part of a fitting element provided to be used in particular on motorcycles and motor-vehicles, for example for the production of pipes intended for manufacturing braking circuits or other circuits, in which high-pressure oil or other fluids flow.

In particular, the invention relates to a system for assembling a high-pressure fluid tube of the kind comprising a first inner layer made of plastic, a second layer made of a steel plait or other suitable material such as fibres or the like, a third coating layer, if any, made, for instance, of plastic material and a bush made of steel, alloy or other material, fitted into an end of the said tube, this tube being fitted on the pin and locked by caulking of the said metallic bush.

In order to avoid any oil leakage, which may occur in the vehicle systems made by the known methods, the invention teaches to create, in the pin where the tube is fitted into, an annular groove assigned to lodge an OR-type gasket.

In this groove, after caulking of the metallic bush, an end of the said bush is overlaid, until the said end presses and distorts the gasket, which is thus locked against the grooves sides, thus preventing any seepage.

The system for assembling according to the invention enables to create, without the use of particularly complex and expensive equipment or systems, tube fittings for high-pressure fluid, which guarantee a total tightness and, as a result of it, are able to pass the strict tests provided for by the regulations on this subject.

As it is known, most of vehicles equipped, provided with circuits that bring fluids under pressure, comprise also parts made of hoses, provided at the ends with fittings elements to be coupled with corresponding elements fitted on the vehicle.

The said hoses comprise, in general, three of more layers: an inner layer made of plastic, an intermediate layer consisting of a steel plait able to resist internal high pressure, and a third layer, a coating layer, made of plastic.

At the ends, on the said hoses, metal bushes are fitted into, generally made of steel, which are then locked by crimping or caulking, to lock the hose on the pin.

On the other hand, it often happens that due to the high pressure, the fluid circulating in the hose, even if in a small amount, seeps between the hose internal and external wall of the pin, thus affecting, over the time, the correct operation of the system, with the risk of creating hazardous situations.

The sector feels therefore the need to be provided with means capable of assembling a high-pressure fluid tube on a pin, which is a part of a fitting, thus guaranteeing the system to be perfectly sealed.

SUMMARY OF THE INVENTION

This system is now solved by this invention, which refers to system for assembling a high-pressure fluid tube, provided, in the pin body, with an annular seating, wherein an OR-type gasket is fitted.

In this seating, one end of the said metal or alloy bush is inserted, which distorts during the crimping and pushes and distorts the gasket, by pressing it against the walls of the seating and thus guaranteeing a total tightness.

BRIEF DESCRIPTION OF THE DRAWING

This invention will be now described in detail, by way of example but without any limitation thereto, with reference to the drawing annexed hereto, wherein FIG. 1 shows, in section, the end of a high-pressure tube fitted on a fitting element according to the invention.

DESCRIPTION OF THE PREFERRED EMBODIMENT

With reference to the drawing, reference number 1 indicates, as a whole, the end of a high-pressure tube, fitted on a fitting element indicated, as a whole, with reference number 2.

This fitting element is substantially composed of a body 3, which is provided with a thread 4 or, however, known means suitable to allow the seal thereof with a complementary fitting element fitted on the vehicle, and a pin 5 on which the end of the tube 1 is fitted.

The latter consists of an inner layer 6 made of plastic, such as, in particular, PTFE or also other plastic material, for example PA12 or PA11 or the like, one intermediate layer 7 consisting of a steel crossed mesh or of textile material such as Gore-Tex, in carbon fibre, or in other material capable of resisting the high-pressures of fluid circulating inside the tube, and, if necessary, a third external coating layer 8, made of rubber or plastic, for example PA.

A bush made of suitable metal, which can be steel, brass, an alloy or otherwise, indicated with reference number 8, is fitted on the end wall of the tube. The said bush is distorted by caulking or crimping, in such a way as to tighten lock it around the said tube.

The invention is characterised in that it provides, in the fitting element 2, for an annular groove 10, in which a gasket 11 is lodged, preferably an OR-type gasket.

During the caulking operation, the edge of the metal or alloy bush 9 is bended and pushed inside the thread 10, thus exerting pressure on gasket 11, which distorts and is then heavily pressed against the groove walls, thus creating a perfect seal.

As it can be clear from the description above, the tube according to the invention requires an extremely inexpensive production method, since it permits to use the same equipment and the same components used until now for fittings of the known art, without the need of particular investments.

The dimensions, as well as the materials used, may vary according to the needs of use. 

1. System for assembling a high-pressure fluid tube on a tubular pin, which is part of a fitting element, by caulking of a metal or ally bush placed on a part of the tube fitted on the said pin, characterised in that it provides for an annular groove in the body of the said pin and for the placement of an OR-type gasket in the said seating, consisting of the said annular groove, part of the said bush, after caulking, fitting into the said groove in such a way as to distort the gasket and to press it against the walls of the said groove to have a tightness.
 2. System for assembling a high-pressure fluid tube according to claim 1, characterised in that, as a result of caulking, an end of the said bush distorts in such a way that, by penetrating into the said groove, it presses, by distorting it, on the said gasket fitted into the said groove.
 3. A high-pressure fluid tube according to claim 1, characterised in that it provides for at least one end fitted into a fitting element consisting of tubular pin which is provided, with an annular groove inside of which a gasket is lodged, the said tube being provided, in correspondence of the part fitted into the said pin, with a metal bush, the said bush being then locked by caulking, a part of the said bush, further to caulking, fitting into the said seating until it presses and distorts the said gasket.
 4. A high-pressure fluid tube according to claim 3, characterised in that that the end of the bush fitted on the tube can be distorted until it engages with the said gasket. 